PCS-72-FL Power Control System

 Installation Guide

Thank you for purchasing XTC's Power Control System. The kit comes complete with everything needed for installation.  All switch circuit/housings are wired for bottom row lighting for use with optional up-graded Carling lit switches.  The system has six circuits, one 3 AMP Flasher Circuit with right and left outputs, three  10 amp direct circuits and two  20 amp relayed circuits with Diode protection that reduce voltage spikes from field collapse,  protecting  LED lights and other sensitive accessories. The kit includes power wire with a 50 Amp Circuit breaker for overall circuit protection .  More installation information can be found at www.xtcmotorsports.net/pp/install. This kit can be installed in other UTV's but the installation sample is for a Polaris RZR 1000. Please read the instructions fully and familiarize yourself with the components before starting the install.

STEP  1  Remove the front hood and dash cover.

STEP  2 Mount the power control unit on the cross bar under the dash with included self tapping screws

 Control Box                                                                                                                                                         


STEP 3   Mount Fuse box on fire wall near factory barrier strip as seen above.

fire wall     Fuse Block

Fuse Block    Fuse Block

Remove fastener to run harness under plastics, attach fuse block onto fire wall using the supplied self tapping screws

Fuse Block   

Step 4   Mount the barrier strip using the supplied self tapping screws. Access to the barrier strip is only needed occasionally, we suggest mounting the barrier strip under the dash on the driver's side frame.

Terminal Strip    Terminal Strip

STEP 5   Remove the switches from the harness and mount the switches on the dash. To Remove push down on hook/tab while pulling switch away from connector. Run the harness to the switches and reconnect. If purchased with Switch Plate follow those instructions. Switch 1 and 2 are on an extended cable to mount on the left hand side of the panel next to the factory headlight and four wheel drive switches.

Switch Connections     Switch Connections

Switch Connections

Step 6   Terminal Block. Connect the power wire from the devices to be controlled to the appropriate terminal on the barrier strip making sure to attach the devices ground. Shown with optional RZR Rear Light interface cable 15RZR-FL+3, this cable plugs into the rear factory harness and strobes your tail lights and it gives you 3 outputs that can be used for Whip, Rear or Rock Lights

Terminal Strip 

Switch 1 and 2 should be used for your larger accessories and are on power relays, switch 3 is for the flasher circuit and switches 4, 5 and 6 the power goes through the switch and are used for smaller items like Whip light, Interior lighting, Stereo on, Rock Lights, Dune lights, A-Pillar Lights and so on.. The following are the switch designations with capacity.

1.       Terminal 1 is Grey and is on relay 1 controlled by switch 1 with 20 amp fuse

2.       Terminal 2 is Orange and is on relay 2 controlled by switch 2 with 20 amp fuse

3.       Terminal 3 is Blue and is direct and controlled by switch 4 with 10 amp fuse

4.       Terminal 4 is Brown and is direct and controlled by switch 5 with 10 amp fuse

5.       Terminal 5 is Green and is direct and controlled by switch 6 with 10 amp fuse

6.       Terminal 6 is open

7.       Terminal 7 is Violet and is the Left Flasher and is controlled with Switch 3*

8.       Terminal 8 is Yellow and is the  Right Flasher and is controlled with witch 3*

* Switch 7 is a push button momentary switch that changes the flash pattern. Default setting is Random. It can be mounted on the dash or left tie wrapped to the harness. By pushing this button they can be changed to Double Alternating, Quad Alternating, Quint  Alternating, Mega Alternating, Double Simultaneous, Quad Simultaneous and back to Random. 

STEP 7   Run the power cable to the battery. The power cable is run through the center plastic housing to the battery under the seat. Remove seats from the car and remove the plastic tunnel that runs down the center of the car.  Run the power cable from the fuse block down to the center cavity then along the seat belt attachment points to the battery. Attach the wire to the 50 amp Circuit breaker provided. Run the short wire from the circuit breaker to the positive post on the battery.  If installing in 2 seat car the cable maybe shortened or coiled up. Secure power cable with the included cable ties.

Battery Cable  Battery Cable

Battery Cable Battery Cable

Battery Cable Battery Cable


STEP 8   The yellow wire is power to the bottom row lights when upgraded switches are installed * See Below. If used attach the yellow wire to the keyed positive power post on the OEM barrier strip on the fire wall, this will turn on the bottom switch  lights when the key is turned on.

Fuse Block

Step 9   Attach the black wire from the harness to chassis ground. (Note: 2015 Polaris RZR OEM front barrier strip post is not attached to ground as labeled).  The barrier strip is attached to the chassis with two bolts and they may be used for ground attachment point as shown above.

Step 10 Verify operation and re install center console, seats, dash and hood.

* Optional:         The harness is prewired for bottom row lit switches. We supplied basic switches since they can be lit and labeled in so many ways. When upgrading the switch use Carling SPST Switch with independent Bottom Row Lighting .

CARL - V1D1JCBB-00000-000


CARL -V1D1JCCB-00000-000


CARL - V1D1JBBB-00000-000



XTC Power Products also offers a cable interface for the Polaris RZR 2015 and up that plugs into the OEM rear harness and flashes  the rear factory lights. It also includes 3 aux wires for whip, rock or other lights. The Part Number is 15RZR-FL+3.

Cables and switches above  can be purchased at  www.xtcpowerproducts.com

More information on installation may be seen at www.xtcmotorsports.net/install. For support on installation we can be emailed at support@xtcmotorsports.net or we can be reached by phone at 480-558-8588.

XTC Power Products

A Division of  XTC Motorsports LLC

925 N McQueen RD. #101

Gilbert AZ 85233




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