TURNKIT-RZRH: Polaris
RZR Turn Indicator Kit with Horn - Model XTC TURNKITRZRH Early Model with non LED/Tear Drop Lights
Thank you
for purchasing XTC Motorsports Turn
Indicator Kit. Our Turn Indicator Kit is unique from the other kits on the
market. We use a Laser engraved Carling sealed marine lit switch to activate
and indicate the turn system instead of those cumbersome turn levers that break
off. This kit is plug and play , cables
and connectors are premade and ready for easy installation.
Please read
the instructions fully and familiarize yourself with the components before
starting the install.
Install instructions:
1.
Remove
the hood, the seats and the center plastic hump in center of car. Drill a hole
in the fire wall from under the dash to front of car, make sure that you have
clearance on the other side and will not damage any item on the other side.
2.
Lay the
cable out on the floor so you can get a feel of the overall kit.
3.
Be sure to keep the harness away from any hot or
moving parts. Run the long harness from under
the dash through the fire wall down to center tunnel, through the tunnel and up
over the side of the engine so that the yellow wire is to the left rear corner
and the green wire goes to the right rear corner of the car. Using the supplied cable ties secure
the harness
4.
There
are two ways to mount the rear LED lights. Inside the tail light housing or on
the rear deck. We feel the best place to mount the rear LED lights are inside
the factory tear drop tail lights, it gives it a better factory look.
Option 1- Housing installation
Remove both tail lights from the rear of the
car. Using a step drill, drill a 3/4" hole in each of the tail lights as
shown in the photos.
Slide rubber grommet off
the LED, insert LED through the hole with wires coming out, then install rubber
grommet into hole making sure wire comes through the grommet, using soapy water
in the grommet, pull the LED light back
through the grommet. If it seems to
tight drill out holes out to 13/16".
Attach the wires to the
lights(green and yellow to black and white to white) and remount the lights.
Option 2 - rear deck
Decide proper location
of LED lights making sure there is proper clearance and drill a 3/4" hole
for both the right and left. Remove rubber grommet from LED and insert in the
holes, insert LED into grommet by pushing the wires through first, then the
light. Plug the green wire to the black LED wire and the white wire to the
white LED wire.
5.
Remove
the two front LED's from the harness and run through the fire wall to the Left
(yellow) and the right (green) front. Drill
¾” holes in the front left and right corners to mount the front left and
right turn lights, remove the rubber grommet from the light and install in hole
then reinsert light into grommet. Use
caution when drilling making sure there is proper clearance on the inside
6.
Plug
front turn lights into connectors on front cable (Note: Black wire on LED light is positive and goes
to the Green and Yellow wires)
7.
Mount the
horn in suitable place and attach the purple wire and the supplied ground wire
to it, make sure the black wire gets to a proper metal ground or it will not
work.
8.
Pick a
suitable place to mount the turn switch. Make
sure there is proper clearance behind the dash . Using the switch housing
as a template, cut the switch opening and insert housing, run switch cable
through the housing and attach the plug to the switch, then slide the switch
into the housing
9.
Drill two ¾” holes for the hazard switch and horn,
mount and reconnect. Make sure there is
proper clearance behind the dash for the switches - Black wire to top gold
pin, Orange or Blue to center and brown to bottom pin.
Shown with optional
Vertical turn switch.
10. Run power wire with fuse to 12vdc and the black
wire to ground.
11. Verify operation,
12. Using supplied cable ties secure the harness and
verify that all cables are secure and away
from any HOT or Moving parts. Any extra cable harness can be bundled using
cable ties.
13. Re-Install center console, seats and hood.
For support
on installation we can be emailed at support@xtcmotorsports.net
or we can be reached by phone at 480-558-8588 Hours: Monday thru Friday 8:30am
to 5:30 pm MST, Saturday 9am to 2PM MST Closed on Sundays
. More install
information can be found at www.xtcmotorsports.net/install
XTC
Motorsports LLC 925 N. McQueen Rd. Suite 101 Gilbert, AZ 85233
*Disclaimer:
This kit is intended for off road use only and
XTC Motorsports claims no responsibility for it use. It is up to the
purchaser to make sure it complies with all Federal, State and Local laws.
©
Copyright 2015 XTC MOTORSPORTS LLC ©